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RC-77 - POST-EMULSIFIABLE FLUORESCENT PENETRANT

 

Post-Emulsifiable Fluorescent Penetrants (AMS 2644 QPL) for the Aerospace Industry RC-77 Type 1 Level 4 Method B,D

Post-Emulsifiable Fluorescent Penetrants (AMS 2644 QPL) for the Aerospace Industry RC-77 Type 1 Level 4 Method B,D


 

 

 

 

 

 

MANUFACTURER : SHERWIN (USA)/NDT Europa (NL)

DISTRIBUTOR: NDT Consultants Limited (UK)


DESCRIPTION / APPLICATIONS:
Post-emulsifiable high sensitivity fluorescent penetrant designed for inspection of critical parts, turbines blades, assemblies, welds.

 

COMPANION PRODUCTS:
ER 83 A hydrophilic emulsifier
ER 85 lipophilic emulsifier
D90G, D 100 developers

SPECIFICATIONS / STANDARDS:
AMS 2644-QPL-1-listed
Type 1 method B, C, D, level IV
AIRBUS-EADS: type I, method B and D, level IV
GENERAL ELECTRIC: class H
PRATT & WHITNEY: FPM ultra high sensitivity (code 7)
ALLISON: level 4
ROLLS ROYCE: RPS 702 group 3Overhaul TSD 594 Op 210 Derby lab ultra high sensitivity
TURBOMECA: class P3
MTU: 83/299
SNECMA: sensitivity S4 DMC 0010
DASSAULT: type I, method B, level IV
CFMI : Standard Practices Manual, 70-32-15 page 5


PHYSICO-CHEMICAL PROPERTIES:
Aspect: green liquid
Fluorescence: green-yellow
Flash point: > 93°C (>200°F)
Viscosity: 8.9 mm²/s  10 % at 38°C
-Very low halogen and sulfur content.
-Compatible with all metals, ceramics, and certain synthetic substances.

PACKAGING / SHIPPING / STORAGE:
Packaging:

1-, 5-, and 10-liter canisters.
60-liter drum.
200-liter drum.
300-ml spray can.
Shipping / Handling: refer to MSDS
Storage / Shelflife: keep away from moisture
Temperature limit : 0 to 50° C.
Keep packaging closed after taking out some of the product.
Canister / drum: 48 months.
Spray can: 48 months.
Shelf life: 48 months


INSTRUCTIONS:
Parts cleaning: use appropriate process/products as per applicable specifications
Application: By spraying (electrostatic, pneumatic, aerosol), using a brush, or by immersion.
Dwell time: 10 to 30 minutes, depending on applicable specs. If dipping is used, allow the penetrant to drain from the part surface back to the penetrant tank.
Removal: Two separate procedures apply:
-with pre-wash
-without pre-wash


Pre-wash:
RC 77  Pre-wash Hydrophilic emulsifier  Rinsing  Drying  Developer
Conventional post-emulsion method diagram:

RC 77  Hydrophilic or lipophilic emulsifier  Rinsing  Drying  Developer

The first process will save considerable quantities of emulsifier. The emulsifier is applied by immersion or by spraying (see technical datasheet ER 83 A or ER 85).
Rinsing off: Use coarse plain water spray to remove all traces of emulsified penetrant Air + water spray gun is a good alternative.
Washing is carried out under UV-A radiation, so as to ensure that no fluorescent background is left.
Drying: A circulating oven (60 to 80°C ; 140°F to 176°F) is suggested; do not use compressed air. Infrared lamps and/or air guns are not advisable.
Development: Although RC 77 is self-developing, using a developer enhances indications.
Inspection: Inspect parts under appropriate UV-A lighting and dimmed visible light, in accordance with ISO
3059.2001 standard.

HEALTH AND SAFETY: refer to MSDS.
The information given herein is given in good faith to our customers for the sole purpose of assisting them in the use of the products. The document contains no formal or implicit guarantee regarding its use. NDT Consultants Limited cannot be held responsible for damages of any nature resulting from information provided in this document. In addition, none of the information which the document contains should be interpreted as a recommendation for the use of the products which would infringe the protected rights of industrial property.

Download RC-77 Technical Data Sheet

 

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